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Building a Cello

Edgework and refining the neck

31/10/2020

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Today I wanted to get both the body and the neck more refined before glueing them together. I had already rounded out the corner of the edges towards the ribs. Now I did the outer edge. The idea is to first make a bevel with a shallow angle, followed up with a second one with a steeper angle and then smooth the bevels with some sand paper. At first I wondered why it is done this way but I think I realised it while doing it. Making a bevel is pretty straightforward, and if the lights are correctly set one sees very clearly the flat bevel created. It is then quite easy to make sure that both the bevel angle and the width of the bevel stays constant.

After having done the back and front edges I started also refining the neck. I sawed off some extra material from the heel and also started shaping.
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Fitting the neck part V

30/10/2020

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Chalk fitting is done in the end to ensure a good fit every where. Some chalk is put on the heel of the neck before it is pushed into position. Chalk should stay uniformly all over the mortice. And that is indeed mostly the case. There are some spots at the bottom on the sides without chalk but in the centre it goes all the way from the top to the bottom. I will do some refinement but the fitting is now more or less finished. I think I will work first a bit more on the neck to get it finished as this is easier when the neck is not yet attached to the body.
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New book

29/10/2020

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I got a new book today. It was recommended to me by a luthier. So far it really seems excellent. Very detailed with good illustrations and photos. I checked what they write about the grain direction of the blocks. This is what I found:
    "...so that the blocks can be glued to the mould with the fibres running away from the top. This will aid carving later, especially when the neck mortice is cut out."
That is spot on and I hope I had had that advice earlier. I think none of the other books I have read put it so clearly. I think they mention splitting the blocks and etc. But this one not only says that but also that one should even ensure the fibres are running away from top. Anyways, I am very happy with the book. It wasn't cheap but I think money well spent.
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Fitting the neck part IV

29/10/2020

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Made good progress today, the neck is almost fitted. It needs to come down still ~1 mm but then it is good. The projected height is then what I want (72 mm) and the height of the bottom of the fingerboard at the heel above the front is 19 mm.

I forgot to put links to some good resources earlier so here you go:
www.derekroberts.co.uk/making/neckjoint.htm
osnesviolins.com/10.Fitting%20the%20Neck.htm
YouTube: Davide Sora Lavorazione e incastro del manico di violino
YouTube: Jon Magnum How to Build a Fiddle - Part 10 Attaching the neck, nut & saddle 
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Fitting the neck part III

28/10/2020

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Now I started to measure the correct configuration for the neck. Based on the book by Baker, the projected height of the fingerboard at the bridge is 70 mm. I read somewhere that the height of the fingerboard usually gets a little smaller in a new cello. I am therefore aiming now at 71-72 mm so it is still something 10 mm too high. Luckily also the heel is roughly the same amount too high. This means that I don't need to try to change the angle of the neck, I just need to bring it down. I will now do the rest of the work mostly with files and the grain direction doesn't matter too much anymore. A chisel is actually also quite handy as a scraper to ensure the bottom is flat. The orientation of the neck in other ways. It all looks pretty good. No need to do major adjustments, just make the mortice a little deeper and wider, mostly to the one side. as the centre of the neck doesn't quite match the centre of the body. But it's not far off.
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Fitting the neck part II

27/10/2020

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The grain direction is pretty annoying. I figured that the best was to go across the chain carefully. At least for the bulk of the material. The fine tuning can be done with a file. I hope. I went as far as I dared today with out checking the orientation or projected height of the fingerboard etc. I still have enough wood all around the mortise to make sure the neck can be fitted as required.

I noticed the problem with the block grain direction already when shaping the blocks. At the time it wasn't too much of an issue as I could shape the blocks from the the other side then. This is different now since the button on the back prevents me from coming with the chisel from the right direction. In fact I'm quite happy how few mistakes I've made until now. Well, ones I am aware of in any case.
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Fitting the neck

26/10/2020

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Time to fit the neck. I first marked the approximate width of the heel of the neck on the front. Leaving some space to the lines I sawed through the top and then with a knife cut the along the lines to make sure the front doesn't chip. With a chisel I then took to the edge. Now I could set the neck right on the ribs and mark the sides. Again leaving some margin I cut with a knife through the ribs. One that was done I could use a chisel to chisel out the ribs.

I now realised I should have paid more attention to how the grain runs in the blocks. On the top block the grain runs slightly towards the inside of the cello. This makes is quite tricky to nicely cut the surface of the block where the neck must fit very well. If anything, the grain should run out of the cello, not into it. Will need to keep this in mind with the next cello.

Anyways, even with a shallow mortice on the block, the neck now stays on its place without any external help!
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Glueing the body together

25/10/2020

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It is a big day today. After having glued the label on its place, I also glued the body together! I didn't make any photos of the glue up as it was pretty hectic. But I think I did OK. One thing I realised is that I didn't have enough clamps. I need to make more. Maybe I hadn't noticed that while glueing the back because the maple use on the back is stiffer than the spruce on the front. I also realised I should have done a better clean up after the glueing. There are a few places where the glue has come on the ribs. Oh well, next time.

Anyways, this is really exciting. Now I only need to attach the neck and the saddle to the body. 
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Glueing the label

25/10/2020

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Today I finally glued the label in. I hope I really can finish the cello this year. I really like the label and think it is a perfect match for the cello.
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Revisiting the back

23/10/2020

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 I needed to also reduce the thickness of the back further. Especially in the bouts. Since I had already glued the ribs on the back this was a little more complicated than the back. I constructed a measurement device using my drill press. I could attach a digital caliper instead of drill to the press and using a pin on the bottom I could measure the thickness of the plate. The bouts were about 5 mm thick. To mark the desired depth I put the drill on the press with a drill bit. I didn't actually drill but by setting the depth and using the tip of a brad point bit I could mark how much material to remove. I didn't actually drill, just pressed the bit agains the back. After having marked the depth, I used my small plane and a scraper to thin out the bouts.
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    My son is outgrowing his cello soon. Could there be a better reason to learn how to make one :).

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